The workflow of the carton box gluing machine

The box-gluer captain will hand over his semi-finished products to the previous process based on the production tasks accepted during the morning meeting and the related engineering orders issued by the workshop.

The product process label is required to be clear, detailed and accurate in quantity.

When handing over, check whether the product is qualified and confirm that there is no quality condition. If any problems are found, report to the quality control department in time, and report to the process team leader or workshop manager (deputy) to deal with the abnormality in time. After the processing is completed, follow the procedure to hand over the products in the grid.

Pay special attention to products with more details. When handing over, you must carefully look at the top 50 sheets of the product on the backing plate to see if the semi-finished product has bad printing, bad beer, tearing, mixed numbers, burst lines, etc., if there is an abnormality, refuse to accept it and wait for the full inspection of the upper process Confirm the receipt when finished.

At the same time as the previous process is handed over, the data bag, digital map, sample, and other auxiliary materials should be handed over with the product, and relevant handover records should be made. If there are special circumstances, it can be noted in the handover.

Carefully check the content and samples according to the relevant project list. If there is any doubt, it must be reported to the department head (deputy) in time, and the machine can be used after the doubt is eliminated.

The captain examines the production order, clarifies the material, surface treatment, and planned production of the semi-finished product, and selects the appropriate glue according to the different characteristics of the surface treatment process. The material staff of the workshop shall go to the storage department to receive the appropriate amount of glue.

When collecting the glue, be sure to observe its production date and shelf life, and observe whether the glue has deteriorated or floated, so as to avoid the glue quality from affecting the bonding quality of the product.

Process control

Check the equipment before starting up, pay attention to check whether the rotating parts of the machine are flexible, stable and free of abnormal noise, and whether the circuit is normal. Check the accuracy of the various parts of the mechanism and whether there is any oil leakage. If there is any abnormality, you should immediately report to the main (deputy) manager and fill in the “Equipment Maintenance Application Form”. .

Adjust the width of the baffle to be glued according to the structure of the product. The two sides should be parallel and the semi-finished color box to be produced has just been put down. The side baffles on both sides are less than 1mm away from the color box. Paste products pass smoothly without fetters.

Adjust the slope and height of the bracket in the box to be glued area, so that the box to be glued product can move forward smoothly without fetters, and adjust the auxiliary guide rail and runner after pressing. Make it suitable for the size of the color box to be pasted.

Adjust the box-gluing belt and the box-gluing guide, and then adjust the pressure of the box-gluing host and wheels, and cross-fit the belt.

Adjust the glue tank, and check whether the glue in the glue tank is sufficient, the amount of glue should be immersed 80% of the rubber wheel, and then adjust the glue tank and the glue position.

Turn on the power switch, the main motor switch and the vibration switch key. After the machine is adjusted, press the “Run” or “Inch” key, and press the “Paper” key to debug the machine, and check whether the machine performance is abnormal or skewed. Correct immediately.

Adjust the counting electric eye and kick counting device so that it can count according to the requirements of the machine setting, and adjust the paper delivery and conveying parts so that the product can pass smoothly and overlap neatly into the pressing belt. Then adjust the pressure of the pressure belt so that the product performance meets the standard required by the process.

After the commissioning is completed, the trial production should be about 20-50. The captain confirms the signature after checking the sample of the work order, and brings the project order, samples and digital drawings to the workshop supervisor for confirmation according to the “Administrative Measures for First Article Signs”, and then the final inspection and confirmation by the process inspection. The new product requires engineering Ministry endorsement to confirm.

Inspection standard for box paste: no glue, no sticking, no scratches, no dirt, no dislocation, no off-line, no little glue, no glue overflow, beautiful shape.

The paper-feeding staff of the folder-gluer machine pays attention to the inspection and rejection of the mixed payment of incoming materials, serious damage, and dirty products. Receiving staff focus on the removal and inspection of mixed payments, inaccurate quantities, and abnormal products from pasting boxes.

Packing staff focus on the inspection and removal of quality problems caused by pasting boxes. The captain should continuously check the product quality to avoid mass quality accidents and fill in the “Production Self-Inspection Inspection Form”. If an abnormality is found, the machine should be shut down immediately for handling, the strip should be clipped to explain the reason for the defect, and the workshop supervisor should be reported to make timely remedial measures to avoid delays in delivery due to arrears.

When gluing boxes, pay attention to the paper feeding state of the box. It should not be over-line, offline or misplaced, so as not to affect the appearance and molding effect of the color box.

When the box-gluer assistant places the packed products, they should be neatly placed, the height of the products should not exceed 1.7 meters, and the edge of the carton should not exceed the wooden frame.

The box-gluer captain follows up and supervises the box-gluing staff, so that after producing a board of products, each box of goods is labeled according to the label usage requirements, and each board of products should be hung with a finished product identification card and filled in accurately and completely.

Pay attention to the details of the product during production. If the product has more than one item, or even multiple items, each item must be placed on a pallet. After finishing one item, the site must be thoroughly cleaned before producing other products with different items. And it should be clearly marked on the name card and placed in a certain area.

Fill in the working day report in time, requiring detailed and accurate, production time, customer name, order number, order quantity, good and bad products, various auxiliary materials, and abnormal conditions must be clearly filled out for reference.

After the production order is completed, clean up and clean up the surroundings of the machine, classify and label the finished products, make product labeling, and strictly perform product clearance and change in accordance with relevant regulations. Sort and list the defective products produced neatly in the defective area.

After the product is completed, transfer the packaged finished product to the workshop material staff. The material staff and the warehouse will do the final handover work, complete the handover record, and fill in the “finished product storage list”.

After the work is completed, clean the glue tank and clean the surrounding area in time.

Matters needing attention

Check the wiring and oil circuit before starting the machine, fill the moving parts of the machine with oil, fill in the “Equipment Maintenance Form” carefully, and sign for confirmation.

Personnel who have not received equipment operation training are not allowed to operate on the machine. When the machine personnel leave temporarily, they need to stop and cut off the machine power before leaving.

When the machine is shut down for cleaning, troubleshooting, or maintenance in the machine, the safety lock button must be pressed.

It is strictly forbidden to put your hands on the rotating parts of the machine during the production process to prevent the hands from being rolled into the rotating parts and cause unnecessary work-related accidents.

It is strictly forbidden to place tea cups, tools and other sundries on the operating machine during operation. So as not to drop the operating part of the machine and cause damage to the equipment.

The hair of the machine operator should not be too long. Female employees can wind up their hair and wear a cap if necessary to prevent the hair from getting caught in the rotating parts and causing personal safety accidents.

Do a good job of disposing of the waste glue, do not discard it at will, and place it in the designated area in accordance with the company’s regulations.